6020 Hydraulic Mining Shovel

When we invited our customers to help us design the first of our “Next Generation” Cat® hydraulic shovels, they gave us three top priorities: Make it safe, keep it simple and make it reliable. We responded by developing the Cat 6020, which delivers the simplicity and versatility you desire, with valuable modern design features that set it apart from the competition.

The 6020 offers class-leading visibility and a cab designed for comfort, safety and efficiency. A walk-through and exchangeable power module contributes to easier serviceability. The 6020 is 25% more fuel efficient than other shovels in its class, delivering efficiency and cost advantages. And the proven C32 engine meets emission standards without the need for DEF, saving time and cost during maintenance.

SAFETY

  • Operator Protective Guard (Top Guard) certified cab with safety glass windshield.
  • Excellent visibility thanks to cab position that provides clear view to the digging and loading areas, in-floor window that provides a view to the tracks, LED lighting, and optional camera monitoring system.
  • Multiple emergency shut-off switches, including a pull switch accessible from the ground.
  • Safer access and egress with wide anti-slip walkways, retractable 45-degree stairway and three means of egress for fast emergency exit.
  • Safer service with lockable battery isolation and starter lockout switch, plus safe access to power module components from machine platform and counterweight.

OPERATOR CAB

  • Quiet and fully pressurized cab with ergonomic operator seat and controls, superior insulation, extensive in-cab air distribution via powerful HVAC unit and multiple, optimally positioned vents.
  • Easily accessible ergonomic joysticks with Electronic-Hydraulic Servo Control, which delivers dynamic and precise response and ensures no hydraulic lines are present in the cab.
  • Greater controllability with ergonomic joystick controls and five circuit hydraulics that allow for two-cylinder motions, two travel motions, and swing to be controlled simultaneously.
  • Enhanced training capability, with patented 3-seat design, elevated observer’s work station and easily dual in-cab emergency stop buttons.
  • 10-inch high-definition color touchscreen display that includes troubleshooting aids and machine documentation.

RELIABILITY & DURABILITY

  • Better wear of undercarriage components thanks to floating push tube, which delivers even idler slide wear and extended component life; low wear drive system via induction hardened and high quantity of sprocket teeth; and optional rough terrain undercarriage protection kit.
  • Cat exclusive Positive Pin Retention 2 (PPR2) Track design, which resists pin walking and link cracking for reliable sealing and maximum track life.
  • Structures designed and fabricated to withstand the toughest digging conditions, with high-strength steel; full penetration, profiled and ground welds at critical junctures; and booms and sticks that are stress-relieved after welding.
  • Efficient Independent Oil Cooling system, which protects and extends the life of hydraulic components.

PRODUCTIVITY & PERFORMANCE

  • Up to 25% greater efficiency through Hydraulic Optimization, which dynamically assigns individual pumps or groups of pumps to deliver the exact flow and pressure that each hydraulic function requires.
  • Durable Cat C32 engine, which offers unsurpassed performance, high power output and proven reliability, and has been proven to withstand the challenging conditions found at mine sites across the globe.
  • Engine optimized for low fuel consumption at 1,800 rpm and lower speeds, plus significant gains in fuel consumption through collaboration of engine and machine integration.
  • Maximum uptime, without work interruption for regeneration, engine derate, or cold weather treatment of secondary fluid.

BUCKETS & GET

  • Buckets and ground engaging tools (GET) designed to maximize durability and productivity and ideally matched to your shovel and application.
  • Integrated to work as part of a machine system — helping you achieve high productivity and the lowest cost per ton.
  • Variety of sizes and wear packages for the ideal match to your shovel and application.
  • Four tip shapes of hammerless GET designed specifically for the 6020, with no special tools required for removal and installation.
  • Wear packages that protect your investment, including special liner material and lip shrouds, wing shrouds and heel shrouds.

CONNECTIVITY & TECHNOLOGY

  • Greater connectivity with improved Product Link™ Elite system, which increases the availability of data provided by the 6020 and allows it to collect and transmit information into locally hosted or cloud-hosted applications such as Cat MineStar™ Solutions Health Office, Health Equipment Insights, or Equipment Care Advisor.
  • Earliest possible detection of faults, with Board Control System that uses sensors throughout the machine to monitor operating data, record faults, and notify the operator audibly and visually.
  • Factory-ready for Cat MineStar™ Solutions, with a range of capabilities that meet the needs of your fleet.

SERVICEABILITY

  • Modular design that facilitates quick field assembly — as few as 14 days in typical condition.
  • Exchangeable power module that can be quickly swapped out for a spare, then transported for repair in a safe, convenient and clean environment.
  • Exceptional component accessibility and weather protection via first-in-class and spacious walk-through power module.
  • Superior swing system component accessibility via boom-mounted hydraulic valve block, and ground-level accessible service fluid fill points and jump start receptacle.
  • Simplified undercarriage serviceability, with automatic track tensioning system, which requires no manual adjustment; externally serviceable break; and PPR2 Tracks that are easily serviced with a master joint.

SUSTAINABILITY

  • Highly regulated C32 engine certified to meet U.S. EPA Tier 4 Final/EU Stage V emissions standards without the need for DEF — saving time and cost during maintenance.
  • Sound-suppressed power module to keep spectator sound levels low.
  • Preservation of raw materials, energy conservation and reduced emissions through the Cat Reman and Cat Rebuild programs, which return end-of-life components to like-new condition.

Standard Equipment

Cat Powertrain
  • 2 x Cat C32B engines
  • Aftertreatment system (used in Tier 4 Final only): - Diesel Oxidation Catalyst (DOC) - NOx Reduction System (NRS) - Non-DEF solution
  • Air-to-Air After Cooling (ATAAC)
  • Turbocharger
  • Hydraulically driven radiator fan
  • Electronically controlled fan speed
  • Micro processed engine management
  • Cat Clean Emission Module (CEM) air filters
  • Two-stage fuel filter with series filtration
  • High-capacity water seperator
  • Starting aid - automatic ether
  • Exhaust manifold and turbo heat shields
  • Dual 24 V electric starters per engine
  • Automatic engine idle shut down
  • Automatic fuel priming
Hydraulics
  • Pump managing system with: - Electronic load limit control - Flow on demand - Automatic zero flow regulation - Automatic engine RPM reduction - Reduced oil flow at high hydraulic oil or engine temperature
  • Pressure cut - off for main pumps
  • Cat Hydraulic Hose assemblies
  • Hydraulic Optimization
  • Cooling of pump transmission gear oil
  • Open loop swing circuit
  • Pressure testing poings
  • Full-flow high-pressure filters (100 µm), main pumps
  • Full-flow filters (10 µm), return circuit
  • Full-flow filters (10 µm), cooling return circuit
  • Pressure filters (6 µm), servo circuit
  • Transmission oil filters (40 µm)
  • Boom float valve
Electrical System
  • 6 batteries
  • Lockable battery isolator switch
  • Lockable starter isolator switch
  • 9 LED high-brightness working flood lights
  • 7 LED service lights
  • Travel alarm - forward and reverse
  • Electric Horn
Undercarriage
  • Forged double-grouser track pads
  • 800 mm (2 ft 8 in) wide track pads
  • HD fixed axle carrier and load rollers
  • Automatic hydraulic retarder valve
  • Hinged travel motor covers
  • Hardened running surfaces of sprockets, idlers, rollers, pad links, teeth contact areas
  • Fully hydraulic self-adjusting track tensioning system with piston accumulators
Automatic Lubrication System
  • Grease filters (200 µm)
Operator Environment
  • Single HVAC system
  • In-floor window with removable grate
  • Pneumatically cushioned and multiadjustable comfort seat with: - Lumbar support - Head and arm rests - Safety switch for automatic motion shutdown
  • Independently adjustable seat consoles with integrated joysticks
  • Electronic-Hydraulic Servo Control
  • Elevated full-size trainer seat with 2-point safety belt and laptop desk
  • FM/AM radio with USB and AUX input
  • Additional fold-away auxiliary seat with 2-point safety belt
  • Three cup holders
  • Parallel intermittent wiper/washer
  • Roller blinds at all windows
  • Monitoring system with 254 mm (10 in) color touchscreen
  • Cat Board Control system: - 254 mm mm (10 in) color touchscreen - On-screen troubleshooting assistance - On-screen graphic charts of logged data - Fault memory of related conditions - USB, LAN (TCP/IP) and CAN BUS interfaces for data export
  • Control and Monitoring Platform (CAMP)
  • Powered 45° access stairway
  • One mirror on Left Hand (LH) side
  • Document storage
Front Attachment
  • Internal service access in boom
  • Boom and stick thermally stress relieved after welding
  • Catwalks with rails at boom
  • Wear Package (as per bucket selection)
Cat Technology
  • Cat MineStar™ Solutions ready
Service and Maintenance
  • Engine oil exchange interval - 500 hours
  • Hydraulic oil change interval - 10,000 hours
  • S·O·SSM sampling ports
  • Cat CEM air filters with precleaner dust ejection system
  • Ground level service station with quick couplings for: - Diesel fuel - Engine coolant - Pump transmission gear oil - Engine oil - Hydraulic oil - Grease
  • Cat battery charging connector
  • Indicator lights
Safety and Security
  • Emergency stop switches in cab, engine module, 1 pull rope accessible from ground level
  • Operator Protective Guard (Top Guard)
  • All-round safety glass
  • Emergency egress ladder
Miscellaneous
  • ISO or American National Standards Institue (ANSI) decals

Additional information

Offering Type

General - Engine Output - SAE J1995

776.0 kW ( 1040.0 HP )

General - Bucket Payload

21.6 t ( 23.8 ton (US) )

General - Operating Weight

230.2 t ( 253.8 ton (US) )

General - Note

Specifications shown above apply to a Backhoe configuration. A frontless configuration is also available.

Centralized Service Area - Equipped With (1)

Quick couplings for: – Diesel fuel<br>– Engine coolant<br>– Pump transmission gear oil<br>– Engine oil (oil pan)<br>– Hydraulic oil

Hydraulic System with Electronic Pump Management - Electronic Pump Management Contains (1)

Electronic load limit control

Diesel Engine - Equivalent to Tier 2 - Displacement

32 l ( 1959 in³ )

Attachment - Buckets Equipped With

– Special liner material covering main wear areas inside and outside<br>– Lip shrouds<br>– Wing shrouds<br>– Heel shrouds

Swing System - Swing Drive

2 compact planetary transmissions with axial piston motors

Operator's Cab - Operator's Eye Level (approximate)

5.5 m ( 18.04 ft )

Hydraulic System with Electronic Pump Management - Maximum Pressure - Swing - Acceleration

310 bar ( 4495 psi )

Diesel Engine - Equivalent to Tier 2 - Maximum Altitude without Deration

3622 m (11,884 ft) – above sea level (a.s.l.)

Engine - Equivalent to U.S. EPA Tier 2 - Net Power - SAE J1349

770 kW ( 1032 HP )

Attachment - Type (5)

Float valve for boom down function

Operator's Cab - Internal Dimensions of Cab - Height

2070 mm ( 6.79 ft )

Operator's Cab - Internal Dimensions of Cab - Width

1625 mm ( 5.33 ft )

Operating Specifications - Operating Weight

230 t ( 254 ton (US) )

Diesel Engine - Equivalent to Tier 2 - Components (3)

Heavy-duty air filters

Automatic Lubrication System - Type (2)

Grease supplied to swing roller bearing, all pivot points of attachment, and swing gearbox bearing

Hydraulic Oil Cooling - Features (1)

Cooling system fully independent of all main circuits, i.e. controlled cooling capacity available whenever engine is running

Operating Weights - Backhoe - Ground Pressure

22 N/cm² ( 31.9 psi )

Diesel Engine - Lesser Regulated - Net Power - SAE J1349

770 kW ( 1032 HP )

Automatic Lubrication System - Capacity - Grease Barrel

205 l ( 54 gal (US) )

Diesel Engine - Equivalent to Tier 2 - Fuel Tank Capacity

3600 l ( 951 gal (US) )

Electrical System - Components (1)

Emergency stop buttons inside cab, accessible from all seating locations, and engine module

Diesel Engine - Tier 4 Final - Make and Model

Cat C32 ACERT

Diesel Engine - Tier 4 Final - Components (2)

Dual Diesel Oxidation Catalysts (DOCs)

Diesel Engine - Equivalent to Tier 2 - Aspiration

Turbocharged and air-to-air aftercooled

Undercarriage - Travel Drives - Each Side

1 planetary transmission with 2 two-stage axial piston motors

Hydraulic System with Electronic Pump Management - Maximum Swing Oil Flow

783 l/min ( 216 gal/min )

Engine - U.S. EPA Tier 4 Final - Engine Model

Cat® C32 ACERT™

Working Ranges - Maximum Digging Reach

15.9 m ( 52.17 ft )

Attachment - Type (3)

Boom and stick stress-relieved after welding

Standard Bucket Capacity - Backhoe (Heaped 1:1)

12 m³ ( 15.7 yd³ )

Hydraulic Oil Cooling - Features (3)

Superior cooling efficiency to ensure optimum oil temperature

Hydraulic System with Electronic Pump Management - Maximum Pressure - Swing - Deceleration

350 bar ( 5080 psi )

Engine - U.S. EPA Tier 4 Final - Net Power - SAE J1349

761 kW ( 1019 HP )

Swing System - Parking Brake

Wet multiple-disc brake, spring-loaded/hydraulically released

Operator's Cab - Components (6)

Auxiliary fold-away seat with safety belt for 3rd person

Hydraulic System with Electronic Pump Management - Maximum Pressure - Travel

310 bar ( 4495 psi )

Centralized Service Area - Equipped With (3)

Indicator light for hydraulic tank full

Hydraulic Oil Cooling - Oil Flow of Cooling Pumps

800 l/min ( 211 gal/min )

Diesel Engine - Tier 4 Final - Fuel Tank Capacity

3600 l ( 951 gal (US) )

Diesel Engine - Equivalent to Tier 2 - Bore

145 mm ( 5.71 in )

Attachment - Type (1)

Boom and stick torsion-resistant with welded box design

Operating Weights - Backhoe - Operating Weight

230200 kg ( 507500 lb )

Digging Forces - Maximum Tearout Force

650 kN ( 146125 lb )

Diesel Engine - Tier 4 Final - Bore

145 mm ( 5.71 in )

Hydraulic Oil Cooling - Diameter - Fan

1500 mm ( 4.92 ft )

Diesel Engine - Tier 4 Final - Displacement

32 l ( 1959 in³ )

Hydraulic System with Electronic Pump Management - Electronic Pump Management Contains (3)

Automatic return of main pumps to zero flow

Hydraulic System with Electronic Pump Management - Maximum Pressure - Attachment

310 bar ( 4495 psi )

Hydraulic System with Electronic Pump Management - Hydraulic Tank Capacity

2800 l ( 740 gal (US) )

Automatic Lubrication System - Type (3)

System condition and failures displayed by Board Control System

Diesel Engine - Tier 4 Final - Stroke

162 mm ( 6.38 in )

Engine - U.S. EPA Tier 4 Final - Gross Power - SAE J1995

771 kW ( 1033 HP )

Diesel Engine - Equivalent to Tier 2 - Stroke

162 mm ( 6.38 in )

Automatic Lubrication System - Type (1)

Single-circuit progressive system with hydraulically driven heavy-duty pump and electronic time control

Operating Weights - Backhoe - Standard Track Pads

800 mm ( 2.62 ft )

Hydraulic System with Electronic Pump Management - Main Pumps

6 × variable swash plate pumps

Undercarriage - Gradeability - Travel Drives

Approximately 54%

Hydraulic System with Electronic Pump Management - Filters (3)

Full-flow filters (10 μm) for cooling return circuit

Undercarriage - Components (3)

All running surfaces of sprockets, idlers, rollers and track chain links hardened

Hydraulic System with Electronic Pump Management - Electronic Pump Management Contains (2)

Dedicated circuit pump allocation

Operator's Cab - Internal Dimensions of Cab - Length

2230 mm ( 7.32 ft )

Undercarriage - Support Rollers - Each Side

3

Diesel Engine - Lesser Regulated - Emissions

Meets China Nonroad Stage III emissions standards, equivalent to Tier 2

Diesel Engine - Highly Regulated - Gross Power - SAE J1995

771 kW ( 1033 HP )

Hydraulic System with Electronic Pump Management - Filters (2)

Full-flow filters (10 μm) for complete return circuit

Engine - Equivalent to U.S. EPA Tier 2 - Gross Power - SAE J1995

776 kW ( 1040 HP )

Electrical System - Battery Isolation Relays

manual lockable disconnect switch and automatic disconnect relay

Operator's Cab - New BCS Features (5)

USB, Lan (TCP/IP) and CAN BUS interfaces for data export

Undercarriage - Maximum Tractive Force

1183 kN ( 265860 lbf )

Electrical System - Batteries (12V each) - In Series/Parallel Installation

630 Ah – 24V

Diesel Engine - Tier 4 Final - No. of Cylinders

12

Working Ranges - Maximum Digging Depth

8.1 m ( 26.57 ft )

Swing System - Swing Ring

Triple-race roller bearing with sealed internal gearing

Diesel Engine - Equivalent to Tier 2 - Components (6)

Large fuel tank allows for 24 hour machine operation

Undercarriage - Track Pads - Each Side

45

Digging Forces - Maximum Breakout Force

730 kN ( 164050 lb )

Undercarriage - Components (1)

Forged double-grouser track pads

Hydraulic System with Electronic Pump Management - Maximum Total Oil Flow

2350 l/min ( 621 gal/min )

Operator's Cab - Components (10)

Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated

Diesel Engine - Tier 4 Final - Rated Speed

1,800 min-1 (1,800 rpm)

Swing System - Features (1)

Open swing circuit with auto slow down when joysticks in neutral

Diesel Engine - Equivalent to Tier 2 - Make and Model

Cat C32 ACERT

Diesel Engine - Tier 4 Final - Components (7)

Two-stage fuel filter

Operator's Cab - Components (1)

Large cab floor window with removable grating for easy cleaning

Attachment - Type (4)

Catwalks with rails at boom

Undercarriage - Components (2)

Chain links connected by hardened pins and bushings

Undercarriage - Travel Speed - 2nd Stage - Maximum

2.4 km/h ( 1.49 mile/h )

Diesel Engine - Lesser Regulated - Gross Power - SAE J1995

776 kW ( 1040 HP )

Hydraulic System with Electronic Pump Management - Filters (1)

Full-flow high-pressure filters (100 μm) for main pumps, installed directly behind each pump

Electrical System - Components (3)

9 LED high-brightness working flood lights: – 7 for working area<br>– 2 for rear end

Diesel Engine - Highly Regulated - Net Power - SAE J1349

761 kW ( 1019 HP )

Operator's Cab - Components (2)

Pneumatically cushioned and multi-adjustable operator seat with lumbar support, safety belt, head- and armrests

Diesel Engine - Tier 4 Final - Components (3)

MEUI™-C fuel system

Hydraulic System with Electronic Pump Management - Filters (5)

Transmission oil filter (40 μm)

Operator's Cab - New Board Control System (BCS) Features:

Electronic monitoring, data logging and diagnostic system for vital signs & service data of engines, hydraulic & lube system

Electrical System - System Voltage

24V

Undercarriage - Components (6)

Audible travel alarm

Hydraulic System with Electronic Pump Management - Total Volume of Hydraulic Oil

3500 l ( 925 gal (US) )

Electrical System - Components (6)

1 beacon lamp on cab roof

Operator's Cab - New BCS Features (1)

Robust instrument panel including large (254 mm/10 in) color touch screen

Diesel Engine - Equivalent to Tier 2 - No. of Cylinders

12

Undercarriage - Components (4)

Fully hydraulic self-adjusting track tensioning system with accumulator

Swing System - Features (2)

All slew ring raceways and grease tub for internal gearing supplied by automatic, central lubrication system

Hydraulic Oil Cooling - Features (2)

Variable electronically controlled flow of oil through cooler and fan speed

Operator's Cab - Components (9)

Roller blinds

Diesel Engine - Tier 4 Final - Components (4)

Hydraulically driven radiator fan with variable electronically controlled fan speed

Working Ranges - Maximum Digging Height

13.9 m ( 45.6 ft )

Diesel Engine - Lesser Regulated - Net Power - ISO 9249

774 kW ( 1037 HP )

Diesel Engine - Equivalent to Tier 2 - Rated Speed

1800 min-1 (1,800 rpm)

Diesel Engine - Equivalent to Tier 2 - Components (4)

Two-stage fuel filter

Hydraulic System with Electronic Pump Management - Electronic Pump Management Contains (5)

Reduced oil flow of main pumps at high hydraulic oil temperature and at high engine temperature

Diesel Engine - Equivalent to Tier 2 - Components (2)

Micro processed engine management

Diesel Engine - Highly Regulated - Net Power - ISO 9249

764 kW ( 1024 HP )

Operator's Cab - Components (7)

Operator Protective Guard (rock guard; approved according to ISO 10262:1998 [Top Guard]) compliant

Diesel Engine - Tier 4 Final - Maximum Altitude without Deration

2925 m (9,600 ft) – above sea level (a.s.l.)

Operator's Cab - Components (8)

Windshield with parallel intermittent wiper/washer

Electrical System - Components (5)

7 LED service lights

Electrical System - Batteries (12V each)

6 × 210 Ah

Hydraulic System with Electronic Pump Management - Electronic Pump Management Contains (4)

Automatic rpm reduction of engine speed during working breaks

Diesel Engine - Tier 4 Final - Components (1)

Cat NOx reduction system

Centralized Service Area - Features

Centralized service area accessible from ground level.

Electrical System - Components (2)

Additional ground-level emergency stop

Hydraulic System with Electronic Pump Management - Features (1)

Pressure cut-off function for all main pumps

Diesel Engine - Tier 4 Final - Alternator

275A

Undercarriage - Bottom Rollers - Each Side

8

Undercarriage - Travel Speed - 1st Stage - Maximum

1.1 km/h ( 0.68 mile/h )

Diesel Engine - Tier 4 Final - Components (5)

Micro processed engine management

Diesel Engine - Highly Regulated - Emissions

Meets Tier 4 Final and Stage V emissions standards

Operating Specifications - Bucket Payload

22 t ( 24 Sh Ton )

Undercarriage - Parking Brakes

Wet multiple disc brake, spring loaded/hydraulically released

Undercarriage - Components (5)

Automatic hydraulic retarder valve to prevent overspeed on downhill travel

Operator's Cab - New BCS Features (4)

Fault memory capabilities

Operator's Cab - Components (11)

Additional emergency ladder in close proximity to emergency escape window

Diesel Engine - Equivalent to Tier 2 - Alternator

275A

Swing System - Maximum Swing Speed

4.9 r/min ( 4.9 r/min )

Operator's Cab - Components (4)

Joystick integrated in adjustable seat armrest

Diesel Engine - Equivalent to Tier 2 - Components (5)

Additional high-capacity water separator including electric priming pump

Diesel Engine - Tier 4 Final - Aspiration

Turbocharged and air-to-air aftercooled

Operator's Cab - New BCS Features (2)

On-screen troubleshooting assistance

Operator's Cab - Components (5)

Full sized trainer seat with safety belt and work table

Diesel Engine - Tier 4 Final - Components (6)

Heavy-duty air filters

Diesel Engine - Equivalent to Tier 2 - Components (1)

Hydraulically driven radiator fan with variable electronically controlled fan speed

Operator's Cab - New BCS Features (3)

Graphical data logging

Operator's Cab - Components (3)

Safety switch in operator's seat for automatic motion shutdown

Diesel Engine - Tier 4 Final - Components (8)

Additional high-capacity water separator including electric priming pump

Hydraulic System with Electronic Pump Management - Filters (4)

Pressure filters (6 μm) for servo circuit

Engine - Equivalent to U.S. EPA Tier 2 - Engine Model

Cat C32 ACERT

Attachment - Type (2)

High-tensile steel with solid steel castings at pivot areas

Hydraulic System with Electronic Pump Management - Features (2)

Cooling of pump transmission gear oil

Electrical System - Components (4)

2 LED high-brightness access flood lights

Diesel Engine - Tier 4 Final - Components (9)

Large fuel tank allows for 24 hour machine operation

Centralized Service Area - Equipped With (2)

Cat jump-start socket

General - Standard Bucket Capacity

12.0 m³ ( 15.7 yd³ )

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